Installing Coilovers on the FR SPORT BRZ

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In this segment of our Subaru BRZ Build we will install a set of Stance ST-ZN6-XS Coilovers on the FR SPORT Subaru BRZ. This “how to” also applies to other coilovers installed on the BRZ and the Scion FR-S. While we were installing the Stance Suspension we also decided to upgrade the springs. The fine people over at Swift Springs sent us the appropriate application for the coilovers we were using, so we also upgraded the springs for a more consistent spring rate throughout stroke, more stroke, and less overall weight as well.

 FR SPORT BRZ Stance Coilover Install -001

Prepping the Coilovers for Installation: The first thing we did before installing anything was to get our tools, coils, and vehicle ready. We started by removing the trunk interior before anything. This way, we were clean of interior panels just in case we got dirty when working on the suspension ;). 

 FR SPORT BRZ Stance Coilover Install -002

As far as interior panels go, we removed the trunk liner first. It’s interesting to note that on the Subaru BRZ this super heavy duty liner is included. Well at least on the limited version we found this to be true.

 FR SPORT BRZ Stance Coilover Install -003

We used a pick or flat-head screwdriver to pry up the retaining clips on 3 seperate interior panels in the trunk. We removed the center rear panel first to make taking the side panels out easier; there were a total of 4 clips on the rear there. We were very careful not to break any clips because the moment you pull the wrong way these clips can break off.

 FR SPORT BRZ Stance Coilover Install -004

On the BRZ, there were also 6 retaining clips per side panel, so a total of 12. On an FR-S we have read that there are only 4 clips so its an interesting difference we discovered. After each clip is pried up, the clips should be removable by hand.

 FR SPORT BRZ Stance Coilover Install -005

The BRZ also has a Remote Trunk Release Cancel Button plug to disconnect on the driver side interior panel. After we had pulled the driver side interior cabin panel off we noticed we couldn’t completely remove it out of the way because we had to disconnect this small gadget. A very useful button indeed in case someone hijacks you and throws you into the trunk haha.

 FR SPORT BRZ Stance Coilover Install -006

The next thing we did was replace the springs. If you are following this as a guide but you are not replacing the springs, you simply have to check the torque/tightness of any nuts/bolts used on the coilovers and move to the “REAR SUSPENSION REMOVAL & INSTALL” below. We know that Stance is an amazing company and that their products are equally amazing, but its ALWAYS a good idea to check the tightness of your suspension pieces before it goes in.

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We lowered the collars so there was  no tension on the springs and prevent the spring from flying toward our mugs. At this point its also a good idea to select your preferred initial height.

 FR SPORT BRZ Stance Coilover Install -008

FR SPORT BRZ Stance Coilover Install -009

Because we were replacing the springs, we then moved on to loosen the 17 mm nuts retaining the top hats to the coilovers. Be sure to use a plier or wrench to keep the shaft from rotating when loosening the top nut. In the images, we show us just using on our hands but then realized that it would be better for the benefit of the coilover to be held with a wrench rather than just our hands.

 FR SPORT BRZ Stance Coilover Install -010

Included with the coilovers are these metal and plastic washers to help the springs seat better and reduce binding. Make sure you leave the metal wahser closest to the spring followed by the plastic one. The combination of these two washers allow for the proper movement of the spring.

 FR SPORT BRZ Stance Coilover Install -011

FR SPORT BRZ Stance Coilover Install -012

FR SPORT BRZ Stance Coilover Install -013

Upon reassembly, we tightened the collars back on until there was no play in the springs, then we tightened it one more turn. There are different preferences in setting preload so feel free to set it to your preferred setting.

 FR SPORT BRZ Stance Coilover Install -014

We chose to use 6 kg/mm Swift springs in front & 7 kg/mm Swift springs in the rear, which are the standard spring rates that come with most coilovers. You can go stiffer or softer depending on your personal preference and the guys over at Swift Springs will move heaven and earth to get you the preferred settings you require.

 FR SPORT BRZ Stance Coilover Install -015

Finally, once our coilovers have been assembled, we picked an initial ride height by loosening the lowest collar & spinning the housing as necessary. Make sure that the same is done for all sides in order to reduce changes once the coilvers are on the car.

 FR SPORT BRZ Stance Coilover Install -016

FR SPORT BRZ Stance Coilover Install -017

For our initial ride height, we are using whatever came from Stance. Our front coilovers are set at 16.25″ to 16.5″, measured from the top of the top plate (ignoring the studs) to the center of the bottom strut mounting bolt. The rear coilovers are set between 14.75″ to 15″, measured from the top of the top plate to the middle of the bottom eyelet. Some coilovers can go super low but we decided to keep the stock height and then adjust as needed once the coils were on the car.

 FR SPORT BRZ Stance Coilover Install -018

FR SPORT BRZ Stance Coilover Install -019

An essential thing to note as well is that Stance provides replacement sway bar end links with their coilover kits – sweet! You will find out that because of the new geometry introduced by these coilovers, you will end up needing them. Its also a perfect time to make these replacement sway bar end links face the same way. Out of the box they come facing the opposite way but will not go on like that. 

 FR SPORT BRZ Stance Coilover Install -020

After all this prep we were now ready to begin the install (finally haha). We got the vehicle up in the air with our car lift, then loosened the lug nuts on our BRZ. We mainly used an impact gun for most of the loosening of bolts/nuts, however you can use ratchets and/or wrenches if you don’t have an impact gun.

 FR SPORT BRZ Stance Coilover Install -021

Removal/Installation of the Rear Suspension: We started first with the rear section of the car. We removed the 17 mm nut holding the strut to the lower control arm.

 FR SPORT BRZ Stance Coilover Install -022

FR SPORT BRZ Stance Coilover Install -025

FR SPORT BRZ Stance Coilover Install -023

Then we disconnected the rear sway bar end link from the sway bar with a 14mm wrench and 6mm allen wrench to keep the end link from spinning. Next, we removed the end link from the control arm itself with a 14 mm socket and wrench. We did this on both sides so that one side would not have more tension than the other. We found out that doing this reduced the amount of effort needed to remove the lower portion of the stock strut & spring from the lower control arm. If you are doing this by your self than the removal of the link is a must, as you can see in the first image above we were trying to force it out and succeeded, but it was way more easier when we took off the sway bar link on the other side.

 FR SPORT BRZ Stance Coilover Install -024

Because  the interior panels should already be removed, you can now remove the 14mm top hat nuts located in the trunk.

 FR SPORT BRZ Stance Coilover Install -028

At this point one can remove the oem suspension from the car. You will have to put some force on the rear suspension/rear control arm to have enough clearance to remove the OEM strut assembly from the rear. This especially true if one has  not removed the sway bar link. We decided to use a pry bar and pried from the front of the lower control arm through to the sway bar.

 FR SPORT BRZ Stance Coilover Install -027

While one person pried the suspension control arm down (Or in our case our guy literally pushed down and that seemed to work too), another person removed the strut assembly. Again you may have to remove the rear sway bar if you aren’t able to safely remove the stock strut.

 FR SPORT BRZ Stance Coilover Install -026

Install of the new Stance coilover is the opposite of removal. We used the included diagrams that came with the coilovers for torque specs.

 FR SPORT BRZ Stance Coilover Install -029

Removal/Installation of the Front Suspension: Once we had the front wheels removed, there were a few things that needed to be moved out of the way before removing the entire front shock/strut assembly.

 FR SPORT BRZ Stance Coilover Install -030

FR SPORT BRZ Stance Coilover Install -031

First we had to remove the brake line brackets with a 12mm socket or combination wrench.

FR SPORT BRZ Stance Coilover Install -033

FR SPORT BRZ Stance Coilover Install -032

Next, we removed the ABS sensor clips located on the oem strut. There are actually 2 clips to the ABS sensor line: one can use a pick, a screwdriver, or even one’s  fingers (if possible) to remove the 2 clips holding the ABS line to the strut housing. After you manage to take the strut off, remember to also remove these clips with pliers from the strut housing in order to reuse them on your coilovers. We almost tossed them before we realized we needed them. They are quite small and easily forgettable. 

 FR SPORT BRZ Stance Coilover Install -034

FR SPORT BRZ Stance Coilover Install -035

To remove the entire clip from the stock strut in order to reuse on the Stance coilovers,  we have to loosen a 4-way clip that is a completely tricky bastard, you have to pinch the larger two prongs, then the smaller two prongs at the same time to remove it. We would recommend dealing with this clip outside of the car since inside it would be a total pain on the vehicle. 

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The last small component we removed on the front oem suspension was the sway bar end links. We used a 14mm socket on the nut side and an Allen wrench on the bolt when we removed the end links. If you don’t have replacement sway bar end links, then leave the end links on. Stance supplies the extra end links which are a little bit longer to adjust for the small changes in geometry. Since we had new end links in our kit, we removed the oem end links entirely and swapped in the new ones. We then proceeded to repeat this process for both sides.

 FR SPORT BRZ Stance Coilover Install -037

FR SPORT BRZ Stance Coilover Install -038

FR SPORT BRZ Stance Coilover Install -039

At this point you should find a box, crate, or use the jack (or if you have a friend helping like us, he or she will do) to support the front lower control arm as the whole front oem suspension will soon be disconnected from the stock suspension and fall. We used a 19 mm ratchet on the nut side of the strut housing to spindle bolts and a 19 mm combination wrench to secure the bolt on the opposite side. There are two of these bolts per side.

 FR SPORT BRZ Stance Coilover Install -041

We then proceeded to remove the two upper, shock tower bolts, they ended up being 14mm nuts. While holding the strut against the car we removed both of them gently. Here a helper was really useful in order for us to maintain the strut in place while we removed it and prevent it from crashing to the ground.

 FR SPORT BRZ Stance Coilover Install -040

Once we were completely finished removing the front suspension we then essentially worked backwards in order to install the Stance alternative. It took us a long time to install these as we were mindful of every little challenge we encountered and wanted to share it with the community. Ultimately we hope this helps other BRZ owners with the installation of their own suspension no matter what brand they go with. Cheers!

Words adapted from our esteemed colleague Quoc Viet (or QV for short).

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